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6 Common Cutting Mistakes Made by Cutter Owners

Common Cutting Mistakes

Cutter Owners are always faced with some form of a dilemma when it comes to cutting. Naturally, there are various reasons behind it. Cutting, like any other practical work, is something that cutter owners need to take seriously. Otherwise, there will be wasted material, destabilized cut, and can even ruin the whole project!

What’s the good part? And yes, there is a good part regarding these mistakes. That is – they are often same or similar. Simply by avoiding them, you can avoid all that comes later.

So please allow me to guide you through the most common cutting mistakes that cutter owners often make:

The First Mistake – Ignoring test cuts:

Materials are costly, not to mention often scarcely available, at least the good quality ones are. Often to save time, cutter owners refrain from making one or more small cuts as a test. However, this practice will come in handy as by doing so, you can get a complete idea regarding various aspects of the material. The design, sharpness of the blade, intricacy of the material, the dye used, etc will become evident to you.

Trust me, by making a test cut you would be doing yourself a big favor. You will then understand how much pressure to put on your tools and how to handle the material. As a result, wasting material will not even be in the picture!

The second mistake – Not being able to identify the correct factor for a cutting problem:

While cutting, you may end up with a plethora of issues. But recognizing the right factor responsible for the problem is the first step in solving it. If nothing gets cut, then the force might be too low, or the material is not exposed to the blade correctly. If there is tearing, then there might be an over-exposure to the blade. In identifying the correct factor, cutter owner often makes a fatal mistake. To get prefect cut you can use die cutting machine. in the online you can get many buying guide about this machine. i was read this die cut machine buying guide and i think it will helpful for you.

The third mistake – Not stabilizing the material for cutting:

You need to stabilize the material by giving some backing to it. This “stabilizer” should be sturdy as it needs to be immune to the blade. The stabilizer is very important. Because: it prevents cut pieces from falling away from the material. Products like paper need to be stabilized, and sticky mar it often used for that purpose.

Here is the deal – If the cutting material is not properly stabilized, then there will spots that do not cut cleanly. Not checking the thickness or adhesiveness of the mat regularly, and especially before using them is a mistake that cutter owners make very often.

The Fourth Mistake – Wrongfully Placing the blade on the blade holder:

More blade does not and has never ensured better cutting. It also does not solve cutting issues. The thickness of the material dictates the amount of blade showing. With exposing the excessive amount of blade, you are unnecessarily cutting the mat, and also causing your edge to become dull. You are most likely to end up with tearing, incomplete cuts and crumpled corners.


Because when the tip of your blade extends into the mat, it causes instability by pulling the material away from it, thus creating a tear.


The Sixth, final, most common mistake – Not using the blade offset properly.

In case of cutting a rounded corner, hanging chad or bubbled corners, using the blade offset correctly is of paramount importance. So getting to know the settings is the first thing that you should do. In case of Cutters with a handful of blades, the setting is in-built. But if it is present in your software, then you must understand it. Not understanding it correctly can ruin your cutting.

Here you have it – six of the most common mistakes that a cutter owner makes is right in front of you. Hopefully, this guide will help you in refraining from making them.

How to get mesh ready for emulsion?

One approach to guarantee that you can make astounding stencils effectively is to set up the work for emulsion covering appropriately. Work planning or “work prep” is a critical stage in the screen making process that may frequently be over looked. Appropriate planning of the work is a reasonable method to enhance stencil bond, avoid fisheyes, pinholes, and untimely stencil breakdown.

At the point when screen printing network producers wrap up the work it is cleaned. Be that as it may, the work has far to go from the production line to your print shop. It is amid the transportation and resulting dealing with at various focuses amid transport that will defile the work. Notwithstanding getting, taking care of and screen extending in your own particular print shop will leave oily build-ups, tidy, and soil on the work. So as to make a perfect circumstance for the emulsion to stick to the work and carry out its activity legitimately, we should set up the work accurately.

There are 2 sections to legitimate work arrangement:
To start with the work must be altogether cleaned and degreased for reasons expressed previously. Second the work ought to be rubbed. Scraped spot of the work isn’t generally prescribed for coordinate fluid emulsions yet is proposed for slim movies. Be that as it may, scraping the work will enhance emulsion grip in either application and it is a smart thought to rub your work some lone when it is pristine. Be mindful so as not to over rub the work and cause untimely work wear.


Degreasing ought to be played out each time you coat a screen with emulsion. There are numerous degreasing and rubbing blend chemicals which will do the two stages in the meantime. Different items are made to work separately. Ulano’s Microgrit is a fine powder that is utilized autonomously of a degreaser. On the off chance that you are a locally established printer and utilize a family scouring cleanser like Comet® or SoftScrub® know that these cleaning operators have coarseness that is excessively coarse for this reason. Utilizing these items can harm the work which can expand recolouring and rite of passage issues with the work and debilitate its trustworthiness. Likewise take note of that in the event that you utilize a dish cleanser for degreasing, most brands contain lanolin or fleece oil, which shields skin from drying out. Those added substances may make the degreasing counterproductive.


Degreasers can be acquired with or without wetting operators. A degreaser with a wetting specialist will leave a smooth, even, sheet of water on the work when washed. This sort of degreaser with wetting specialist is suggested for use with slim movies albeit numerous stencil professionals in the business assert that they likewise enhance the covering capacity for coordinate fluid emulsions. Degreasers without wetting specialists are intended for use with coordinate fluid emulsions. Some famous degreasers without wetting specialists incorporate Ulano #3 Degreaser and Chemical Consultants, (ICC), Nutralyze. There are producers who make wetting specialists isolate from the degreaser, for example, Ulano #25 All Mesh Prep and Chromaline, Chroma/Wet Wetting Agent.

How is Offset, Letterpress and screen printing different?

Printing is reproducing visual messages and pictures with the utilization of an ace format or design. Printing providers are recognized by the sort of purchasers they serve, the sorts of undertakings they print and deliver, and the printing instruments they utilize.

Offset printing:
Going back to the late 1800s, counterbalance printing method is a result of a significantly prior training known as lithography. Advancement of the balance press began in two varieties. The first was in England in 1875 by Robert Barclay. He utilized the method to print on a tin. The second one was spearheaded in the US by Ira Washington Rubel in 1904. He built up a strategy to print on paper.

Lithography by and large utilized a major, level stone treated with a water-holding (hydrophilic) intensify that withstood ink. The ink at that point adhered to the surface, and a content or picture print could be drawn from hard squeezing a paper to the stone. Contemporary counterbalance printing makes utilization of comparative key focuses, yet the picture is created on a plate mounted on a chamber. Print rollers apply ink to the chambers, which exchange the ink to “covers” or elastic rollers, which will then set the picture on a paper.

Letterpress printing:
According to , Letterpress is the “adoptive parent” of printing. It is the most established printing system. Directly after the Gutenberg Press promoted mobile write back in the fifteenth century, letterpress had been the dominating printing procedure for five centuries.


In this technique, a surface territory with lifted letters is inked and unable to the highest point of the printing substrate to reproduce a content or a picture backward. To create an impression, letterpress printers needed to develop singular letters and characters into a “forme”, secure them into a printing pursue, and ink the sort utilizing a roller. A sheet of paper is put over the inked write and slid underneath the press. An inconspicuous weight or power is then applied by physically securing the screw. The ink will soon be moved from the sort (metal or wood) to the paper.

Latest Post: 6 Common Cutting Mistakes Made by Cutter Owners

Screen printing:
Screen printing is a type of stencilling that at first picked up ubiquity in China amid the Song Dynasty (960-1279 AD). The method was then adjusted by neighboring nations – all the more particularly, Japan – and was additionally created by joining more modern methodologies.

This printing procedure was transcendently uncovered in Western Europe from Asia in the late eighteenth century. In any case, it neglected to increase huge endorsement or use in numerous European nations appropriate until the point that silk work was more available for exchange originating from the east and a lucrative outlet for the strategy was taken note.

Screen printing is a method wherein a work is utilized to exchange printer ink over a substrate, aside from in territories planned impermeable to the ink by a deterring stencil.


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